How to Replace Brake Pads - Step-by-Step Guide UK
Complete guide to replacing brake pads yourself. Learn warning signs your pads need replacing, tools required, detailed step-by-step instructions, safety warnings, and when to call a professional mechanic.
Brake pad replacement is one of the most common car repairs, and it is within the capability of confident DIY mechanics. However, brakes are safety-critical components. Any mistake could result in brake failure, so this is not a task for complete beginners.
This guide covers everything you need to know: recognising when pads need replacing, the tools required, detailed step-by-step instructions, critical safety warnings, cost comparisons, and when you should call a professional instead.
Skill level: Intermediate to Advanced
Time required: 1-2 hours per axle
Cost savings: 60-120 pounds compared to garage fitting
What this guide covers:
- When to replace brake pads
- Tools and parts needed
- Step-by-step replacement instructions
- Critical safety warnings
- Cost comparison: DIY vs professional
- When to call a mechanic
When to Replace Brake Pads
Warning Signs Your Pads Need Replacing
Squealing or squeaking when braking Most brake pads have built-in wear indicators - small metal tabs that contact the disc when pads wear thin. This creates a high-pitched squeal specifically to warn you. Do not ignore this sound.
Grinding or scraping noise If squealing progresses to grinding, the pad material has worn completely. Metal backing is now contacting the disc, causing expensive damage. This requires immediate attention.
Brake warning light illuminated Many modern cars have electronic pad wear sensors. When illuminated, pads have reached minimum thickness. Some vehicles show specific "brake pad" warnings on dashboard displays.
Reduced braking performance If the car takes longer to stop or the brake pedal feels different, pads may be worn. However, this can indicate other brake problems, so have it checked.
Visual inspection shows thin pads Through wheel spokes, you can often see brake pads against the disc. New pads are typically 10-12mm thick. Replace when worn to 3mm or less.
Pulling to one side when braking Uneven pad wear can cause the car to pull left or right. This needs attention as it indicates uneven braking.
Typical Pad Lifespan
Brake pad life varies enormously depending on:
Driving style
- Aggressive driving: 20,000-30,000 miles
- Normal driving: 30,000-50,000 miles
- Gentle driving: 50,000-70,000 miles
Vehicle type
- Heavy vehicles wear pads faster
- Performance cars often have softer, faster-wearing pads
- Electric vehicles use regenerative braking, extending pad life significantly
Driving conditions
- City driving with frequent stops wears pads quickly
- Motorway driving is easier on brakes
- Hilly areas increase wear
- Towing increases wear dramatically
Pad quality
- Budget pads: Shorter life, adequate performance
- Mid-range: Good balance of life and performance
- Premium/performance: May wear faster but better braking
Front vs Rear Pad Wear
Front pads wear faster on most vehicles because:
- Weight transfers forward when braking
- Front brakes do 60-70% of braking work
- Expect to replace fronts twice as often as rears
Typical replacement pattern:
- Front pads: Every 30,000-40,000 miles
- Rear pads: Every 50,000-70,000 miles
Tools and Parts Needed
Essential Tools
Socket set (3/8" and 1/2" drive)
- Caliper slide pin bolts (often 13mm or 14mm)
- Caliper bracket bolts (often 15mm, 17mm, or 18mm)
- Wheel nuts
C-clamp or brake piston tool
- Pushes piston back into caliper
- Screw-type piston tools for rear calipers with parking brake mechanism
- Essential for fitting new, thicker pads
Wire or bungee cord
- Supports caliper while removed
- Never let caliper hang by brake hose
Torque wrench
- For correct tightening of bolts
- Critical for wheel nuts
Wire brush
- Cleans caliper mounting points
- Removes corrosion from slide pins
Brake cleaner spray
- Removes oil, grease, and dust
- Essential for clean installation
Parts Needed
Brake pads (per axle)
- Always replace both sides together
- Match specification to vehicle
- Quality brands: Brembo, EBC, Pagid, Mintex, Ferodo
- Typical cost: 25-80 pounds per axle
Slide pin grease (silicone or rubber-safe)
- Lubricates caliper slide pins
- Do not use copper grease on slide pins
- Typically 5-10 pounds
Copper grease
- For pad backing plates (not friction surface)
- Prevents squeal
- Do not get on disc or pad friction material
Optional But Recommended
New caliper slide pin bolts
- Replace if corroded or damaged
- Some manufacturers recommend replacement
Brake disc cleaner
- Removes protective coating from new discs
- Removes contamination from existing discs
Anti-squeal shims
- Usually included with quality pads
- Reduce brake noise
Step-by-Step Brake Pad Replacement
Preparation
Step 1: Safety first
- Park on flat, solid ground
- Apply parking brake (if working on front brakes)
- Chock wheels on opposite axle
Step 2: Loosen wheel nuts
- With vehicle on ground
- Use wheel wrench or breaker bar
- Loosen half turn only
Step 3: Raise vehicle
- Position jack under correct jacking point
- Raise until wheel is off ground
- Place axle stand under structural point
- Lower car onto axle stand
- Keep jack in place as backup
- Give vehicle a firm shake to confirm stability
Step 4: Remove wheel
- Remove loosened wheel nuts
- Remove wheel and set aside
Caliper Removal
Step 5: Inspect current setup Before removing anything:
- Photograph or note pad orientation
- Check disc condition (scoring, minimum thickness)
- Identify caliper bolt locations
Step 6: Remove caliper slide pin bolts
- Locate caliper slide pin bolts (usually 2 bolts at rear of caliper)
- These are typically 13mm or 14mm
- Remove both bolts
- Keep caliper bracket bolts in place (larger bolts)
Step 7: Remove caliper
- Slide caliper off disc
- It may need wiggling or gentle prying
- Immediately secure with wire or bungee cord
- Hang from suspension component
- Never let caliper hang by brake hose (damages hose internally)
Step 8: Remove old brake pads
- Slide pads out of caliper bracket
- Note how they are fitted
- Note any wear indicator positioning
- Note inner vs outer pad (may differ)
Piston Retraction
Step 9: Check brake fluid level Before pushing piston back:
- Open bonnet
- Locate brake fluid reservoir
- Note level (will rise as piston pushed back)
- If near maximum, remove some fluid with syringe
- Old fluid can be disposed of; do not reuse
Step 10: Push piston back into caliper
For front calipers (most cars):
- Use C-clamp or piston wind-back tool
- Place old pad over piston for protection
- Slowly compress piston into caliper body
- Watch fluid reservoir does not overflow
For rear calipers with parking brake mechanism:
- Many require screw-type tool
- Piston must be rotated while being pushed
- Turn clockwise (usually) while pressing
- Special tool makes this much easier
- Check your specific vehicle requirements
Step 11: Clean caliper and bracket
- Use brake cleaner on all surfaces
- Wire brush any corrosion from bracket
- Clean slide pin bores
- Check slide pins move freely
Step 12: Lubricate slide pins
- Remove slide pins from bracket
- Clean off old grease
- Apply fresh silicone grease
- Reinstall and ensure free movement
- Stick pins are common cause of uneven wear
Installing New Pads
Step 13: Install anti-squeal shims
- If included with pads, fit per instructions
- Usually attach to back of pad
Step 14: Apply copper grease correctly
- Apply thin layer to pad backing plates
- Apply to pad edges where they contact bracket
- Never apply to friction surface or disc
- Never apply to slide pins (use silicone grease only)
Step 15: Install new pads
- Fit inner pad (usually has wear sensor if fitted)
- Fit outer pad
- Ensure wear indicator is positioned correctly (at top)
- Pads should slide in bracket but not be loose
Step 16: Refit caliper
- Slide caliper over disc and new pads
- May require slight wiggling
- Should fit over pads without force
- If it does not fit, piston is not fully retracted
Step 17: Refit caliper bolts
- Hand thread first to prevent cross-threading
- Torque to specification (typically 30-40 Nm, check manual)
- Some bolts require thread lock
Reassembly
Step 18: Refit wheel
- Mount wheel on hub
- Hand tighten wheel nuts in star pattern
- Lower vehicle off axle stand
- Torque wheel nuts to specification (typically 110-120 Nm)
- Use star pattern for even tightening
Step 19: Pump brake pedal
- Before moving vehicle, pump brake pedal
- It will go to floor on first press
- Pump until pedal feels firm
- This pushes pads against disc
Step 20: Check brake fluid level
- Top up if necessary (should be near maximum now)
- Use correct fluid specification
Step 21: Repeat for other side
- Always replace pads on both wheels of same axle
- Never replace just one side
Bedding In New Pads
New pads need proper bedding in to perform correctly:
First 100 miles:
- Avoid heavy braking where possible
- Use gentle to moderate braking
- Avoid emergency stops unless necessary
Bedding procedure (after 100 miles):
- Find quiet road
- From 30mph, brake moderately to near stop
- Accelerate back to 30mph
- Repeat 8-10 times
- Allow 5 minutes cooling
This transfers pad material to disc surface and ensures even pad contact.
Critical Safety Warnings
Never Compromise On
Quality of parts Budget brake pads may be acceptable for normal driving, but cheap pads can have:
- Shorter life
- Reduced performance
- More noise
- Higher dust
- Inconsistent quality
Use recognised brands for safety-critical components.
Correct torque values Under-tightened bolts can loosen, causing brake failure. Over-tightened bolts can strip threads or cause component damage. Always use a torque wrench.
Proper slide pin lubrication Sticking slide pins cause uneven pad wear, reduced braking, overheating, and premature failure. Clean and lubricate every pad change.
Both sides together Always replace pads on both wheels of the same axle. Uneven pad material causes pulling and inconsistent braking.
Warning Signs During the Job
Stop and seek professional help if you find:
- Brake fluid leaking from caliper or hose
- Seized caliper pistons that will not move
- Cracked or heavily scored discs
- Loose or damaged caliper brackets
- Brake hose damage or bulging
- Anything you are unsure about
After Completion Checks
Before driving:
- Brake pedal is firm
- No fluid leaks visible
- All bolts are tight
- Wheels turn freely without dragging
First drive:
- Test brakes gently in safe area
- Check for pulling
- Check for unusual noises
- Check pedal feel
- Recheck wheel nut tightness after 50 miles
Cost Comparison: DIY vs Professional
DIY Costs
Parts:
- Brake pads (per axle): 25-80 pounds
- Slide pin grease: 5-10 pounds
- Copper grease: 5-10 pounds
- Brake cleaner: 5-8 pounds
Total DIY cost: 40-108 pounds per axle
Tools (one-time investment):
- C-clamp or piston tool: 10-30 pounds
- Torque wrench: 30-60 pounds
- Socket set: 30-50 pounds
Professional Garage Costs
Independent garage:
- Front brake pads: 80-150 pounds
- Rear brake pads: 70-120 pounds
- Including labour and parts
Main dealer:
- Front brake pads: 150-250 pounds
- Rear brake pads: 120-200 pounds
- Including labour and parts
Savings Calculation
Front brake pad replacement:
| DIY | Independent | Dealer | |
|---|---|---|---|
| Parts | 40-80 | 25-50 | 40-80 |
| Labour | 0 | 50-80 | 100-150 |
| Total | 40-80 | 80-150 | 150-250 |
| Savings | 60-120 | n/a | n/a |
Annual savings if replacing fronts and rears: DIY saves approximately 100-250 pounds per year compared to garage fitting.
When to Call a Mechanic
Do Not Attempt DIY If
You lack experience If you have never worked on brakes before, consider having a professional show you the process once, or attending a basic mechanics course.
Discs need replacing too While disc replacement is possible DIY, it adds complexity. If discs are worn below minimum thickness, heavily scored, or warped, consider professional service.
Calipers are seized or damaged Seized pistons or damaged calipers require specialist tools and experience to repair or replace safely.
ABS or stability control warning lights are on These indicate electronic brake system faults requiring diagnostic equipment.
You are unsure at any point Brakes are safety-critical. If anything seems wrong or you are uncertain, stop and consult a professional.
Signs You Need More Than Pads
Brake disc issues:
- Visible scoring (grooves you can feel with fingernail)
- Thickness below minimum (stamped on disc edge)
- Rust pitting on friction surface
- Blue discolouration (overheating damage)
Caliper issues:
- Piston will not retract
- Uneven pad wear
- Brake drags when released
- Fluid leaks around piston seal
Hydraulic issues:
- Spongy brake pedal
- Brake pedal slowly sinks when held
- Brake fluid leaks anywhere in system
- Brake warning light on
Any of these requires professional attention beyond simple pad replacement.
Summary
Brake pad replacement is a satisfying DIY job that can save significant money. However, it requires:
- Confidence and competence - Not for beginners
- Proper tools - Invest in correct equipment
- Quality parts - Do not compromise on brakes
- Attention to detail - Follow torque specifications
- Post-replacement checks - Verify everything before driving
If in doubt, consult a professional. The cost of garage fitting is worthwhile for peace of mind on safety-critical components.
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